Production facility assembly line background
Technical Capabilities & Plant

Infrastructure & Facilities

Infrastructure and facilities established to ensure compliance with stringent quality, reliability, and performance requirements for mission-critical applications.

Plant Capacity

1. Overview

Our company possesses comprehensive infrastructure, facilities, and technical capabilities to undertake design, development, manufacturing, assembly, integration, and testing of electromechanical systems, modules, and subassemblies. The facilities are established to ensure compliance with stringent quality, reliability, and performance requirements for missioncritical applications.

Facility Section Area (sq. ft.)
Total Plant Area 15000
Covered Manufacturing Area 12000
Mechanical Machining Area 2000
PCB / Electronics Assembly Area (Class 10K Clean Room) 400
ElectroMechanical Assembly & Integration Area (ESD Controlled) 3500
Testing & Quality Assurance Area including Environmental Lab 2900
Material Storage & Logistics Area 1500
Engineering / Design Office 1300
Reception ,Meeting Room & Server Room 400
Calibrated electronics test bench with oscilloscope and instrumentation
15,000 Sq. Ft. Facility
Comprehensive Plant Infrastructure for Mission-Critical Assemblies
Design engineer working on CAD modeling and virtual assembly
In-House Capabilities

2. Design & Engineering Infrastructure

The organisation is equipped with inhouse design capabilities covering both mechanical and electronic domains:

  • 1 Mechanical design, modelling, and virtual assembly
  • 2 Electronic hardware design and PCB layout development
  • 3 Tooling, fixtures, dies, moulds, and press tool design
  • 4 Reverse engineering and prototype development
  • 5 Development of test jigs, simulators, and incircuit testing setups
VMC machining centre machining precision mechanical components
Precision Fabrication

3. Mechanical Manufacturing Facilities

Dedicated infrastructure for precision manufacturing of mechanical components includes:

  • 1 VMC machining centres for highprecision components
  • 2 Facilities for drilling, tapping, Press tooling operations
  • 3 Manufacturing of components from ferrous and nonferrous materials
Manual soldering of electronic components at an ESD-safe workstation
Cleanroom Assembly

4. Electronic Assembly Facilities

Dedicated electronics assembly workstations and controlled environments:

  • 1 Class 10K clean room duly validated
  • 2 Throughhole assembly and manual soldering stations
  • 3 Conformal coating facilities for environmental protection
  • 4 ESDsafe workstations with controlled temperature and humidity
  • 5 Assembly using MIL/industrial grade electronic components
Technician routing and terminating cable and harness assemblies
Electrical Interconnect

5. Wiring & Harness Assembly

Dedicated section for electrical integration:

  • 1 Wire cutting, stripping, crimping, and harness assembly stations
  • 2 Cable routing, bundling, and termination facilities
  • 3 Continuity checks (Electrical testing)
  • 4 Dielectric strength testing (Electrical testing)
Electromechanical integration team at assembly workstations
System Integration

6. Assembly & Integration Facilities

Integrated facilities for electromechanical system assembly:

  • 1 Workstations for subassembly and final assembly
  • 2 Mechanicalelectronic integration areas
  • 3 Controlled assembly processes as per approved drawings and QAP
  • 4 Facilities for mounting, alignment, fastening, and system integration
Comprehensive Qualification

7. Testing & Validation Infrastructure

Rigorous validation covering functional verification, acceptance and qualification, and environmental reliability testing.

7 (a) Functional Testing

Functional Testing

  • Dedicated test benches for PCB and system-level testing
  • Incircuit testers and functional simulators
  • Parametric testing of electronic components
7 (b) Acceptance & Qualification

Acceptance & Qualification Testing

  • Factory Acceptance Testing (FAT) facilities
  • System-level functional load testing
  • Dedicated setups for performance verification
7 (c) Environmental & Reliability

Environmental & Reliability Testing

  • Vibration testing (MIL standards)
  • High and low temperature testing
  • Damp heat testing
  • Mechanical shock and bump testing
Quality inspection and dimensional verification on electromechanical assembly
Verification Protocols

8. Quality Assurance & Inspection Facilities

Robust QA and QC systems are implemented across all stages:

  • 1 Incoming inspection facilities for raw materials and components
  • 2 Inprocess inspection with 100% dimensional and visual checks
  • 3 PCB inspection and validation against schematic and layout
  • 4 Environmental stress screening and validation processes
  • 5 Final inspection including functional, mechanical, and environmental testing
Section 09

9. Material Handling & Storage

Controlled handling and warehouse logistics for mission-critical parts:

  • Controlled storage for electronic and mechanical components
  • ESD-safe storage systems for sensitive electronics
  • Traceability and batch control for all materials
  • Vendor-approved procurement system with inspection records
Section 10

10. Process Control & Documentation

Complete governance, verification records, and process trace:

  • Implementation of Quality Assurance Plans (QAP)
  • Detailed inspection reports (IR), test certificates (TC), and compliance records
  • Documentation for all stages including procurement, manufacturing, testing, and delivery
  • Process flow control from raw material procurement to final supply
Section 11

11. Skilled Manpower

Experienced engineering and technician personnel:

  • Qualified engineers with expertise in mechanical, electronics, and system integration
  • Skilled technicians for assembly, machining, and testing
  • Dedicated QA and inspection personnel
Engagement

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Engage our engineering and production desk for Build-to-Print or Build-to-Specification electro-mechanical assemblies.